hi paul,
as far as using high heat to clean rust or grime , I have no doubt that it works well , but in doing so you are making your products more and more brittle each time, granted it might take a while for any major problems to arise from doing so. like how hot your stove act gets each time. but anealing metals without proper control of the process , just isnt worth it when it comes to my finds. as far as the aluminium I would suggest that you not engage in that activity any more, depending on the purity of the cast alum your heating up , a very certian and very toxic varity of gases come into play, Ive personally been in the welding fitting industry for the last 30 years and have seen alot of fellow workers getting sick just using a regular stove to heat treat thier aluminium . and that was norm only 400-500f , so if your cleaning cycle is hotter watch out. :) :) :) :)
This question has been covered several times but deserves to be mentioned again. I think it is a great way to clean iron with a few exceptions:
1. No wire handles in the oven as the temper will be lost fromt the wire leaving it soft and bendable.
2. Don't do a very large load of very heavily crusted pans. The noxious odors and smoke given off will permeate your house for several days unless you have a SUPER DUTY exhaust fan. This is from personal experience.
Also, no aluminum in the oven. I recently recommended that it is ok to do so, but another collector sent me a photo of a skillet cover that was warped, he claimed, by the high temperature (about 900 degrees) during cleaning. Not worth the risk, although I have done several aluminum pieces with fine results and may do it again. Also, something was mentioned about taking the temper out of the aluminum if that is possible. May not be worth taking a chance.
What Michael says should give cause for concern perhaps. But, first, I would want to know more about what he says. Iron and aluminum cookware and welding practices are not entirely the same. Does iron really get more brittle each time it is heated? To 300 degrees? To 900 degrees?
Iron cookware is pretty much an element rather than an alloy. Does this make any difference in what Michael says? I don't know. Iron cookware is made to get hot repeatedly and be cooled. Wood and coal stoves, grates, etc. are also made of cast iron and get much hotter than 900 degrees. They also experience corrosion and changes in the metal due to very high heat. But, at what temp. do the changes and harm happen?
Does cast aluminum really give off gases when heated? To what temp.? Our cast aluminum cookware is supposedly already heat treated. Does that stop the aluminum from giving off more toxics? In welding, fluxes are sometimes used along with MUCH higher temperatures during welding and I would think that what holds true for welding cannot always be transferred directly to our cookware. Michael's statements shoud be taken into consideration but I would want to know more specifics before taking them as facts. Can you add anything Michael? I'm open to knowing more. As I understand it, not all aluminum alloys are heat treatable. I would think aluminum cookware would be pure aluminum but maybe not. A lot to think about.
Steve